Guide

Part 91 vs Part 135: the rules that change your costs

Updated

The biggest structural driver of an operating budget is not the aircraft. It is the rules the flight runs under, set by who is carried and whether anyone pays.

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Airborne hours, not block time, unless your maintenance programme bills block.

gal/hr

US gallons per hour from your aircraft flight manual or your own trip records. The default is an illustrative midsize figure, not a market average.

$ /gal

Defaults to the EIA US Gulf Coast spot price for the week ending 7 August 2026. That is a wholesale benchmark, not what an FBO charges into the wing, so enter your own uplift price.

$ /hr

Hourly accrual for airframe maintenance, engine and APU programmes, parts and unscheduled work. Take this from your programme quote.

Drives how many landings your annual hours produce. Short legs multiply the per-landing costs.

$

Landing and parking fees, FBO handling, catering, crew hotels and ground transport for a typical trip.

$

Salaries, payroll costs, benefits and recurrent training for the crew complement your aircraft requires.

$

Home base hangarage and hull plus liability cover.

$

Management company fee, navigation and weather subscriptions, connectivity, software, and any fixed element of maintenance programmes.

Total annual operating cost

$1,036,500

Operating cost only. Acquisition, finance interest, depreciation, aircraft tax and any charter revenue are outside this model.

Fuel per flight hour$858
Trip fees spread per flight hour$750
Variable cost per flight hour$2,508
Variable cost, per year$501,500
Fixed cost, per year$535,000
All-in cost per flight hour$5,183
Trips a year at this trip length100
Fixed costs as a share of the total51.6%

Get these unit costs quoted by an operator

Tell us the shape of the operation and we will introduce you to up to three firms. Each is an aircraft management company or broker who can quote the real unit costs.

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How this calculator works
  • No official body publishes private jet operating costs, and this site does not invent them. There is no regulator, statistical agency or trade body figure to cite for crew pay, hangarage, insurance, management fees or maintenance reserves.
  • Every money input above is a placeholder for a number you should get in writing from your own operator, insurer and maintenance programme. Treat the defaults as an illustration of the model's shape, not as typical 2026 market rates.
  • The one figure that is sourced is fuel. The default of $3.43 a gallon is the US Energy Information Administration's US Gulf Coast kerosene-type jet fuel spot price FOB. It is for the week ending 7 August 2026, from the series released on 12 August 2026 (EIA).
  • Spot is a wholesale benchmark. It is not the posted retail price an FBO charges into the wing, which carries into-plane, handling and margin on top, so enter what you actually pay.
  • Costs are split the way an operator's ledger splits them. Fixed costs accrue with the calendar: crew, hangar, insurance, management fee, subscriptions. Variable costs accrue with the hour or the landing: fuel, maintenance and engine reserves, landing and handling. That split is why the cost per hour on this page falls steeply as annual hours rise.
  • Trip fees are entered per trip and spread across the hours in an average trip. Two hours flown as one leg cost less on the ground than the same two hours as four short hops. That is why average trip length is an input rather than an afterthought.
  • The model covers operating cost only. Acquisition price, finance interest, depreciation, refurbishment, aircraft registration and property taxes, and any revenue from placing the aircraft on a charter certificate are all excluded. A depreciation or tax figure would depend on jurisdiction and structure, and no single number would be honest.
  • The regulatory basis of the flight changes the cost base and is not modelled. In the United States, owner flights not involving common carriage run under 14 CFR part 91. Carrying passengers for compensation or hire generally requires an air carrier or operating certificate under 14 CFR 119.1 and part 135.
  • In the UK, non-commercial flights in a complex motor-powered aircraft require a Part-NCC declaration to the Civil Aviation Authority rather than an AOC (CAA).

The United States: when a certificate is required

14 CFR 119.1 applies to each person operating or intending to operate civil aircraft:

  • as an air carrier or commercial operator in air commerce;
  • and, where noncommon carriage is involved, except as provided in 91.501(b), or in private carriage for compensation or hire.

Part 119 sets the certification requirements for operating under part 121, 125 or 135. Part 119 does not govern operations conducted under part 91 subpart K where common carriage is not involved.

Put plainly: a company flying its own people on its own aircraft, with no charge, is normally a part 91 operation. Carrying passengers for compensation or hire usually pulls you into part 135 and the certificate, operations specifications, maintenance and crew requirements that come with it.

The part 91 arrangements people actually use

14 CFR 91.501(b) lists operations that may be conducted under subpart F instead of parts 121, 129, 135 and 137 when common carriage is not involved. Three of them matter commercially, and 91.501(c) defines them.

Time sharing agreement
An arrangement whereby a person leases his airplane with flight crew to another person, and no charge is made for the flights other than those specified in 91.501(d).
Interchange agreement
An arrangement whereby a person leases his airplane to another person in exchange for equal time, when needed, on the other person's airplane, with no charge except a charge not exceeding the difference between the cost of owning, operating and maintaining the two airplanes.
Joint ownership agreement
An arrangement whereby one of the registered joint owners of an airplane employs and furnishes the flight crew, and each registered joint owner pays a share of the charge specified in the agreement.

The list of recoverable expenses in 91.501(d) is closed and specific:

  • fuel, oil, lubricants and other additives;
  • crew travel expenses including food, lodging and ground transportation;
  • hangar and tie-down costs away from base;
  • insurance obtained for the specific flight;
  • landing fees, airport taxes and similar assessments;
  • customs, foreign permit and similar fees directly related to the flight;
  • in-flight food and beverages;
  • passenger ground transportation;
  • flight planning and weather contract services;
  • and an additional charge equal to 100 percent of the fuel, oil, lubricants and additives.

That last item is the one people misremember. It is 100 percent of the fuel line, not of everything, and the whole list is a cap on what may be charged, not a menu for pricing a flight.

Fractional ownership: part 91 subpart K

A fractional ownership program under 14 CFR 91.1001 is a defined structure, not a marketing term. It requires:

  • a single program manager providing management services on behalf of the owners;
  • two or more airworthy aircraft;
  • at least one aircraft with more than one owner;
  • a minimum fractional ownership interest held by each owner;
  • a dry-lease aircraft exchange making the aircraft available without crew on an as-needed basis;
  • multi-year program agreements covering all of it.

The United Kingdom and Europe

UK Air Operations Regulation (EU) No 965/2012 Part-NCC applies to non-commercial flights in complex motor-powered aircraft. Instead of holding an air operator certificate, the operator submits a declaration to the CAA, completed by the accountable manager. It details aircraft type, operational and continuing airworthiness arrangements and approvals held (CAA).

A complex motor-powered aeroplane is one with:

  • a maximum certificated take-off mass exceeding 5,700 kg, or
  • a maximum passenger seating configuration of more than nineteen, or
  • a minimum crew of at least two pilots, or
  • turbojet engines or more than one turboprop engine.

Operators of complex aeroplanes at or below 5,700 kg MCTOM equipped with turboprop engines, on non-commercial operations, may instead operate under Part-NCO.

The cost consequence is direct. A declared or certificated operation carries a compliance overhead in manuals, training, oversight and record-keeping. A simple private operation does not, and the overhead belongs in the fixed side of your model. Take legal advice on which regime applies before you build a budget on the answer.

Want these figures quoted by an operator?

Tell us the shape of the operation and we will introduce you to up to three firms. Each is an aircraft management company or broker who can quote the real unit costs.

Next: where to reach you.

  • Free, no obligation
  • Your details go to at most three operators
  • No marketing lists, ever

Questions, answered directly

Can I charge passengers on a Part 91 flight?

Only within the narrow limits of 14 CFR 91.501. For time sharing and certain other listed operations you may recover the specific expenses listed in 91.501(d). On top, an additional charge equal to 100 percent of the fuel, oil, lubricants and additives, and nothing else. Anything beyond that generally requires an air carrier or operating certificate.

What is a complex motor-powered aircraft in the UK?

For aeroplanes, one with a maximum certificated take-off mass over 5,700 kg, or more than nineteen passenger seats. Or one with a minimum crew of at least two pilots, or turbojet engines or more than one turboprop engine. Non-commercial operations of such an aircraft need a Part-NCC declaration to the CAA.

Sources

This site's own datasets, every figure quoted from its source and dated:

  • The Aviation Tax and Charges carries 4 published figures read from 1 source's own page, from 146.63 to 1,178.20 GBP, read 7 November 2026.
  • The Fixed Ownership Cost Benchmark carries 2 published figures read from 2 sources' own pages, from 22,000 to 123,220 USD, read 12 September 2026.
  • The Jet Fuel Price Series carries 12 published figures read from 2 sources' own pages; the 4 published figures given without a breakdown run from 8.54 to 9.66 USD, read 7 November 2026.
  • The Jet Hourly Cost Index carries 38 published figures read from 23 sources' own pages; the 23 published figures given by aircraft model run from 750 to 11,802 USD, read 11 November 2026.
  1. US Energy Information Administration. US Gulf Coast kerosene-type jet fuel spot price FOB
  2. eCFR. 14 CFR 91.501, applicability of part 91 subpart F
  3. eCFR. 14 CFR 91.1001, fractional ownership programs
  4. eCFR. 14 CFR 119.1, applicability of certification requirements
  5. UK Civil Aviation Authority. Part-NCC
  6. eCFR. 14 CFR part 135, operating requirements for commuter and on-demand operations

Build the number from your own quotes

Fixed against variable, per hour and per year, in one pass.

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